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Installation and Maintenance of Gasket

1.Gasket dimensions

Correct size:The gasket has to have the correct size.

Bolt holes:Cut the bolt holes just a bit larger than the bolts to simplify the centralization of the gasket.

Inner diameter:The inner diameter of the gasket should not be smaller than the inner diameter of the flange.

2.Storage:Ideal storage conditions

The gasket should  be stored horizontal to avoid tensions and permanent warpage.Ideal storage conditions  are:

temperature < 25°C

air humidity 50 - 60%

Darkened storage room

Store the gasket in a clean condition(ideally in a plastic bag).

3.Handling

Protect the gasket

All types of gaskets (metallic gas- kets, PTFE gaskets, fibre reinforced gaskets etc.) should be handled with the same care and attention.

Avoid carrying small gaskets in apocket to protect the gasket from damage.Carry ready cutted gaskets carefully, ideally in some form of protective cover.

Protect the surface

Do not bend the gasket and do not damage the surface.

4.Bolts/Nuts/Washers

  Bolt properties

Pay attention that all bolts which are designed for the flange are installed.

Check if the used bolts are suitable for the given operating temperatures.

 Tighten the bolts cross-wise with the correct torque

Ensure that there is no corrosion on the bolts because this can effect the function of the bolt.Never Re-use bolts.

Nut properties

Use a nut which  has a specified proof load 20% greater than the ultimate strength of the fastener.

Use standard threads, rather than fine.

Use the correct lubricant.

Washers

Use the same material for the washers and the nuts.

Use washers to:bridge slotted or oversized holes.even interface forces between joint componets

reduce problems of fatigue by spreading the load placed by the fastener on the joint.

 5.Gasket installation

 At first make sure that the following  tools are available and in good condition:

the correct gasket chosen for the specific application

a calibrated  torque wrench

a wire brush >>Next Page

 

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